40 pieces of 1-½” PVC pipe (24 pieces of 5’, 16 pieces of 6-7’)
4 1-½” 3 way PVC elbow connectors
8 1-½” 4 way PVC connectors
4 1-½” 5 way PVC connectors
PVC cement
48 metal eye hooks with nut 5” length ⅜” diameter
14” diameter playground/9 Square ball
(Yes, they make 9 square balls, but you can pick up one that is just as good at 5 Below or some other discount store for cheaper.)
Recommended Materials
Spray paint (why not make it look pretty)
7’x3’ bag (to store your poles when you decide to take apart the structure)
Tools
Drill with 5/16 bit
Some sort of saw to cut the PVC (we used hand saws)
Process
Cut PVC down to size if needed
Assemble a 3x3 grid out of the connectors and 5’ lengths of pipe
Drill a hole through every end of the connector except for the end that is not connected to a piece of pipe (these holes will be what the eye hooks go through to secure the structure together)
After drilling the holes go around and number each end of a pipe to a connector. This is to make sure that when you are putting together the structure together later the holes you drilled match up
Take 6’ poles and glue it in the side of connectors that don’t have a hole drilled into them (this might require disassembling the structure)
Lastly secure the top of the 9 Square structure by putting the eye hooks through the connectors and poles.
It is helpful to have a bag to store this for inclement weather or for winter. You can always buy a bag, but to save money you can make your own bag. I used old chicken feed bags, and had someone stitch them together to make a 3’x7’ bag. If you do choose to make your own bag it is important to use a heavier material like canvas, burlap, denim, or the feed bags like I used. You will also need to do slightly more intricate stitching, with a heavy duty thread. This will require a heavy duty sewing machine, or it is possible to sew it by hand but it will take a lot more work. I would recommend adding a handle to your bag but it isn’t necessary.
Material For The Bag
6 feed bags
Really all you need are 2 strips of 3’x7’ of whatever material you chose
Upholstery thread
Duct tape
Process For The Bag
Sew 3 3’x2’ feed bags, long sides (this will make the 2 bigger strips of material)
With the right sides together sew bottom, and long sides (use 2 seams to make it stronger)
Turn the bag right side out
Attach strap by sewing a loop, that will go around the bag, on one side of the bag